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Technical Paper

Effects of Ignition Timing on CAI Combustion in a Multi-Cylinder DI Gasoline Engine

2005-10-24
2005-01-3720
Having achieved CAI-combustion in a 4-cylinder four-stroke gasoline DI engine the effects of ignition timing on the CAI combustion process were investigated through the introduction of spark. By varying the start of fuel injection, the effects on Indicated Specific values for NOx, HC, CO emissions and fuel consumption were investigated for CAI combustion. The CAI combustion process was then assisted by spark and three different ignition timings were studied. The effect on engine performance and the emission specific values were investigated further. The engine speed was maintained at 1500 rpm and lambda was kept constant at 1.2. It was found that with spark-assisted CAI, IMEP and ISNOx values increased as compared with typical CAI. ISHC values were lower for spark-assisted CAI as compared to typical CAI. Heat release data was studied to better understand this phenomenon.
Journal Article

Effects of Injection Timing on CAI Operation in a 2/4-Stroke Switchable GDI Engine

2011-08-30
2011-01-1773
A single cylinder direct injection gasoline engine has been developed and commissioned on a transient engine test bed in order to study different engine cycles and combustion modes with identical hardware and operating conditions. The engine can be operated in either 4-stroke cycle or 2-stroke cycle by means of an electro-hydraulic camless system. In addition, both spark ignition and controlled autoignition (CAI) combustion can be achieved. In this paper, effects of the injection timing on different CAI combustion modes are investigated, including the residual gas trapping and exhaust gas rebreathing CAI operations in 4-stroke mode, and also 2-stroke CAI operation, with a stoichiometric air fuel ratio and homogeneous charge used throughout. The performance and emission data are presented and analysed as a function of the injection timing. Results show that the charge cooling effect on the intake flow rate is dependent upon the in-cylinder temperature at the time of injection.
Technical Paper

Engine Downsizing through Two-Stroke Operation in a Four-Valve GDI Engine

2016-04-05
2016-01-0674
With the introduction of CO2 emissions legislation in Europe and many countries, there has been extensive research on developing high efficiency gasoline engines by means of the downsizing technology. Under this approach the engine operation is shifted towards higher load regions where pumping and friction losses have a reduced effect, so improved efficiency is achieved with smaller displacement engines. However, to ensure the same full load performance of larger engines the charge density needs to be increased, which raises concerns about abnormal combustion and excessive in-cylinder pressure. In order to overcome these drawbacks a four-valve direct injection gasoline engine was modified to operate in the two-stroke cycle. Hence, the same torque achieved in an equivalent four-stroke engine could be obtained with one half of the mean effective pressure.
Technical Paper

Evaluating the EGR-AFR Operating Range of a HCCI Engine

2005-04-11
2005-01-0161
We present a computational tool to develop an exhaust gas recirculation (EGR) - air-fuel ratio (AFR) operating range for homogeneous charge compression ignition (HCCI) engines. A single cylinder Ricardo E-6 engine running in HCCI mode, with external EGR is simulated using an improved probability density function (PDF) based engine cycle model. For a base case, the in-cylinder temperature and unburned hydrocarbon emissions predicted by the model show a satisfactory agreement with measurements [Oakley et al., SAE Paper 2001-01-3606]. Furthermore, the model is applied to develop the operating range for various combustion parameters, emissions and engine parameters with respect to the air-fuel ratio and the amount of EGR used. The model predictions agree reasonably well with the experimental results for various parameters over the entire EGR-AFR operating range thus proving the robustness of the PDF based model.
Technical Paper

Expanding the Low Load Limit of HCCI Combustion Process Using EIVO Strategy in a 4VVAS Gasoline Engine

2012-04-16
2012-01-1121
Homogeneous charge compression ignition (HCCI) technology is promising to reduce engine exhaust emissions and fuel consumption in gasoline engine. However, it is still confronted with the problem of its limited operation range. High load is limited by the tradeoff between the quantity of working charge and dilution charge. Low load is limited by the high residual gas fraction and low temperature in the cylinder. One of the highlights of HCCI combustion research at present is to expand the low load limit of HCCI combustion by developing HCCI idle operation. The main obstacle in developing HCCI idle combustion is too high residual gas fraction and low temperature to misfire in cylinder. This paper relates to a method for achieving the appropriate environment for auto-ignition at idle and the optimal tradeoff between the combustion stability and fuel consumption by employing EIVO valve strategy with an equivalent air-fuel ratio.
Technical Paper

Expansion of external EGR effective region and influence of dilution on boosted operation of a downsized turbocharged GDI engine

2019-12-19
2019-01-2252
Engine downsizing is an effective technology to lower automotive CO2 emissions. However, the high load low speed regions are plagued with knocking combustion that are usually overcome by retarding the ignition. This interferes with the efficiency gains due to very late combustion. This paper reports the use of Exhaust Gas Recirculation (EGR) on a Ford Ecoboost 1l downsized gasoline turbocharged direct injection (GTDI) engine to improve efficiency by optimising combustion phasing unlocked by the improved knock resistance with EGR dilution. Further ignition system upgrades are tested for impact towards further efficiency improvements. 75mJ (standard) and 120mJ (high energy) ignition systems were compared. The experimental results showed that the brake specific fuel consumption (BSFC) can be improved by 5.6% with EGR dilution at 25%. When considering combined effects of EGR and high energy ignition upon engine fuel economy, the BSFC gain improves to 7.9%.
Technical Paper

Experiment and Analysis of a Direct Injection Gasoline Engine Operating with 2-stroke and 4-stroke Cycles of Spark Ignition and Controlled Auto-Ignition Combustion

2011-08-30
2011-01-1774
Over recent years, in order to develop more efficient and cleaner gasoline engines, a number of new engine operating strategies have been proposed and many of them have been studied on different engines but there is a lack of different comparison between various operating strategies. In this work, a single cylinder direct injection gasoline engine equipped with an electro-hydraulic valvetrain system has been commissioned and used to achieve seven different operation modes, which are 4-stroke throttle-controlled SI, 4-stroke intake valve throttled SI, 4-stroke positive valve overlap SI, 4-stroke negative valve overlap CAI, 4-stroke exhaust rebreathing CAI, 2-stroke CAI and 2-stroke SI. Their performance and emission characteristics are presented and discussed.
Technical Paper

Experimental Comparison between Stratified Flame Ignition and Micro Flame Ignition in a Gasoline SI-CAI Hybrid Combustion Engine

2017-03-28
2017-01-0737
Controlled Auto-Ignition (CAI), also known as Homogeneous charge compression ignition (HCCI), has been the subject of extensive research because of their ability to providing simultaneous reduction in fuel consumption and NOx emissions in a gasoline engine. However, due to its limited operation range, combustion mode switching between CAI and spark ignition (SI) combustion is essential to cover the overall operational range of a gasoline engine for passenger car applications. Previous research has shown that the SI-CAI hybrid combustion has the potential to control the ignition timing and heat release process during both steady state and transient operations. However, it was found that the SI-CAI hybrid combustion process is often characterized with large cycle-to-cycle variations, due to the flame instability at high dilution conditions.
Technical Paper

Experimental Investigation of Combustion Characteristics, Performance, and Emissions of a Spark Ignition Engine with 2nd Generation Bio-Gasoline and Ethanol Fuels

2023-04-11
2023-01-0339
Climate change mitigation is the main challenge for the automotive industry, as the government issues legislation to combat CO2 emissions. In addition to electrification and battery electric vehicles, using low-carbon and zero-carbon fuels in Internal Combustion (IC) engines can also be an effective way to reach net zero-carbon transport. This study investigated and compared the combustion characteristics, performance and emissions of a highly boosted spark ignition (SI) engine fuelled with EU VI 95 RON E10 gasoline and blends of second-generation bio-gasoline with different ethanol contents of 5% (E5), 10% (E10), and 20% (E20). The single-cylinder SI engine was equipped with a centrally mounted high-pressure injector and supplied externally boosted air. Engine experiments were conducted at 2000 RPM and 3000 RPM with low and high load operations.
Technical Paper

Experimental Investigation of Combustion and Emission Characteristics of Stoichiometric Stratified Flame Ignited (SFI) Hybrid Combustion in a 4-Stroke PFI/DI Gasoline Engine

2019-04-02
2019-01-0960
Controlled Auto-Ignition (CAI), also known as Homogeneous Charge Compression Ignition (HCCI), can improve the fuel economy of gasoline engines and simultaneously achieve ultra-low NOx emissions. However, the difficulty in combustion phasing control and violent combustion at high loads limit the commercial application of CAI combustion. To overcome these problems, stratified mixture, which is rich around the central spark plug and lean around the cylinder wall, is formed through port fuel injection and direct injection of gasoline. In this condition, rich mixture is consumed by flame propagation after spark ignition, while the unburned lean mixture auto-ignites due to the increased in-cylinder temperature during flame propagation, i.e., stratified flame ignited (SFI) hybrid combustion.
Technical Paper

Experimental Investigation of Combustion and Emission Characteristics of the Direct Injection Dimethyl Ether Enabled Micro-Flame Ignited (MFI) Hybrid Combustion in a 4-Stroke Gasoline Engine

2018-04-03
2018-01-1247
Controlled Auto-Ignition (CAI), also known as Homogeneous Charge Compression Ignition (HCCI), has the potential to improve gasoline engines’ efficiency and simultaneously achieve ultra-low NOx emissions. Two of the primary obstacles for applying CAI combustion are the control of combustion phasing and the maximum heat release rate. To solve these problems, dimethyl ether (DME) was directly injected into the cylinder to generate multi-point micro-flame through compression in order to manage the entire heat release of gasoline in the cylinder through port fuel injection, which is known as micro-flame ignited (MFI) hybrid combustion.
Technical Paper

Experimental Investigation of the Effects of Combined Hydrogen and Diesel Combustion on the Emissions of a HSDI Diesel Engine

2008-06-23
2008-01-1787
The effects of load, speed, exhaust gas recirculation (EGR) level and hydrogen addition level on the emissions from a diesel engine have been investigated. The experiments were performed on a 2.0 litre, 4 cylinder, direct injection engine with a high pressure common-rail injection system. Injection timing was varied between 14° BTDC and TDC and injection pressures were varied from 800 bar to 1400 bar to find a suitable base point. EGR levels were then varied from 0% to 40%. Hydrogen induction was varied between 0 and 6% vol. of the inlet charge. In the case of using hydrogen and EGR, the hydrogen replaced air. The load was varied from 0 to 5.4 bar BMEP at two engine speeds, 1500 rpm and 2500 rpm. For this investigation the carbon monoxide (CO), total unburnt hydrocarbons (THC), nitrogen oxides (NOx) and the filter smoke number (FSN) were all measured.
Technical Paper

Experimental Investigation on DME Assisted Gasoline CAI/HCCI Combustion with Intake Re-Breathing Valve Strategy

2015-09-01
2015-01-1818
In order to investigate feasibility of DME (Di-methyl ether) assisted gasoline CAI (controlled-auto ignition) combustion, direct DME injection is employed to act as the ignition source to trigger the auto-ignition combustion of premixed gasoline/air mixture with high temperature exhaust gas. Intake re-breathing valve strategy is adopted to obtain internal exhaust recirculation (EGR) that regulates heat release rate and ignitability of the premixed gasoline and air mixture. The effects of intake re-breathing valve timing and 2nd DME injection timing of different split injection ratios were investigated and discussed in terms of combustion characteristics, emission and efficiencies. The analyses showed that re-breathing intake valve timing had a large effect on the operation range of CAI combustion due to EGR and intake temperature variation.
Technical Paper

Experimental Studies of Gasoline Auxiliary Fueled Turbulent Jet Igniter at Different Speeds in Single Cylinder Engine

2019-09-09
2019-24-0105
Turbulent Jet Ignition (TJI) is a pre-chamber ignition system for an otherwise standard gasoline spark ignition engine. TJI works by injecting chemically active turbulent jets to initiate combustion in a premixed fuel/air mixture. The main advantage of TJI is its ability to ignite and burn, completely, very lean fuel/air mixtures in the main chamber charge. This occurs with a very fast burn rate due to the widely distributed ignition sites that consume the main charge rapidly. Rapid combustion of lean mixtures leads to lower exhaust emissions due to more complete combustion at a lower temperature. For this research, the effectiveness of the Mahle TJI system on combustion stability, lean limit and emissions in a single cylinder spark engine fueled with gasoline at different speeds was investigated. The combustion and heat release process was analyzed and the exhaust emissions were measured.
Technical Paper

Experimental Studies of a 4-Stroke Multi-Cylinder Gasoline Engine with Controlled Auto-Ignition (CAI) Combustion

2007-11-28
2007-01-2609
Controlled Auto-Ignition (CAI), also known as HCCI (Homogeneous Charge Compression Ignition), is increasingly seen as a very effective way of lowering both fuel consumption and emissions from gasoline engines. Therefore, it's seen as one of the best ways to meet future engine emissions and CO2 legislations. This combustion concept was achieved in a Ford production, port-injected, 4 cylinder gasoline engine. The only major modification to the original engine was the replacement of the original camshafts by a new set of custom made ones. The CAI operation was accomplished by means of using residual gas trapping made possible by the use of VCT (variable cam timing) on both intake and exhaust camshafts. When running on CAI, the engine was able to achieve CAI combustion with in a load range of 0.5 to 4.5 BMEP, and a speed range of 1000 to 3500 rpm. In addition, spark assisted CAI operation was employed to extend the operational range of low NOx and low pumping loss at part-load conditions.
Technical Paper

Experimental Study on Spark Assisted Compression Ignition (SACI) Combustion with Positive Valve Overlap in a HCCI Gasoline Engine

2012-04-16
2012-01-1126
The spark-assisted compression ignition (SACI) is widely used to expend the high load limit of homogeneous charge compression ignition (HCCI), as it can reduce the high heat release rate effectively while partially maintain the advantage of high thermal efficiency and low NOx emission. But as engine load increases, the SACI combustion traditionally using negative valve overlap strategy (NVO) faces the drawback of higher pumping loss and limited intake charge availability, which lead to a restricted load expansion and a finite improvement of fuel economy. In this paper, research is focused on the SACI combustion using positive valve overlap (PVO) strategy. The characteristics of SACI combustion employing PVO strategy with external exhaust gas recirculation (eEGR) are investigated. Two types of PVO strategies are analyzed and compared to explore their advantages and defects, and the rules of adjusting SACI combustion with positive valve overlap are concluded.
Technical Paper

Exploring the NOx Reduction Potential of Miller Cycle and EGR on a HD Diesel Engine Operating at Full Load

2018-04-03
2018-01-0243
The reduction in nitrogen oxides (NOx) emissions from heavy-duty diesel engines requires the development of more advanced combustion and control technologies to minimize the total cost of ownership (TCO), which includes both the diesel fuel consumption and the aqueous urea solution used in the selective catalytic reduction (SCR) aftertreatment system. This drives an increased need for highly efficient and clean internal combustion engines. One promising combustion strategy that can curb NOx emissions with a low fuel consumption penalty is to simultaneously reduce the in-cylinder gas temperature and pressure. This can be achieved with Miller cycle and by lowering the in-cylinder oxygen concentration via exhaust gas recirculation (EGR). The combination of Miller cycle and EGR can enable a low TCO by minimizing both the diesel fuel and urea consumptions.
Technical Paper

Feasibility Study of an Online Gasoline Fractionating System for use in Spark-Ignition Engines

2001-03-05
2001-01-1193
A fuel fractionating system is designed and commissioned to separate standard gasoline fuel into two components by evaporation. The system is installed on a Ricardo E6 single cylinder research engine for testing purposes. Laboratory tests are carried out to determine the Research Octane Number (RON) and Motoring Octane Number (MON) of both fuel fractions. Further tests are carried out to characterize Spark-Ignition (SI) and Controlled Auto-Ignition (CAI) combustion under borderline knock conditions, and these are related to results from some primary reference fuels. SI results indicate that an increase in compression ratio of up to 1.0 may be achieved, along with better charge ignitability if this system is used with a stratified charge combustion regime. CAI results show that the two fuels exhibit similar knock-resistances over a range of operating conditions.
Technical Paper

Hydrogen Engine Insights: A Comprehensive Experimental Examination of Port Fuel Injection and Direct Injection

2024-04-09
2024-01-2611
The environmental and sustainable energy concerns in transport are being addressed through the decarbonisation path and the potential of hydrogen as a zero-carbon alternative fuel. Using hydrogen to replace fossil fuels in various internal combustion engines shows promise in enhancing efficiency and achieving carbon-neutral outcomes. This study presents an experimental investigation of hydrogen (H2) combustion and engine performance in a boosted spark ignition (SI) engine. The H2 engine incorporates both port fuel injection (PFI) and direct injection (DI) hydrogen fuel systems, capable of injecting hydrogen at pressures of up to 4000 kPa in the DI system and 1000 kPa in the PFI operations. This setup enables a direct comparison of the performance and emissions of the PFI and DI operations. The study involves varying the relative air-to-hydrogen ratio (λ) at different speeds to explore combustion and engine limits for categorising and optimising operational regions.
Technical Paper

Impact of Port Fuel Injection and In-Cylinder Fuel Injection Strategies on Gasoline Engine Emissions and Fuel Economy

2016-10-17
2016-01-2174
As the emission regulations for internal combustion engines are becoming increasingly stringent, different solutions have been researched and developed, such as dual injection systems (combined port and direct fuel injection), split injection strategies (single and multiple direct fuel injection) and different intake air devices to generate an intense in-cylinder air motion. The aim of these systems is to improve the in-cylinder mixture preparation (in terms of homogeneity and temperature) and therefore enhance the combustion, which ultimately increases thermal efficiency and fuel economy while lowering the emissions. This paper describes the effects of dual injection systems on combustion, efficiency and emissions of a downsized single cylinder gasoline direct injection spark ignited (DISI) engine. A set of experiments has been conducted with combined port fuel and late direct fuel injection strategy in order to improve the combustion process.
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